Back to Case Studies

UI/UX Design | Product Co-Founder | Fashion Technology | UK Market

Co-Founding and Designing an AI-Powered Garment Intelligence Platform: MakeFit AI

Co-founder and Lead Designer | UI/UX, Interaction Design, Motion Design

Pankajkumar Mori, Founder and Director

makefitai.co.uk
MakeFit AI live site on desktop
MakeFit AI live site on mobile

THE PROBLEM

Online clothing retail has a persistent and costly problem: customers cannot try clothes before they buy. Returns rates in UK fashion e-commerce consistently run above 30%, driven largely by fit issues. Customers guess their size, order multiple sizes to try at home, and return what does not fit. For retailers, this means logistics costs, restocking costs, and unsold returned inventory. For customers, it means inconvenience and disappointment.

Size guides and measurement charts help, but they do not account for how a specific garment is cut, how fabrics behave on different body types, or the variation between brands. The problem is not that customers do not know their measurements. It is that measurements alone do not predict fit.

THE OPPORTUNITY

Arslan Sultan, a garment specialist with direct expertise in how clothing is constructed and how fit is assessed professionally, identified that AI could bridge this gap in a way that size charts cannot. The concept was an AI-powered platform that could analyse garment construction data alongside a customer’s measurements and body shape to predict fit accurately, before purchase.

He brought me on as co-founder to lead the product design. My role was to translate a technically complex AI-driven concept into an interface that would be intuitive for both the end customer and the retailers integrating it into their e-commerce operations.

makefitai.co.uk
MakeFit AI 3D fit model wearing a cargo trouser, with front, three-quarter, side, back and walk views
3D fit: the fit model stays fixed while the garment changes, so every comparison is about the garment.

MY ROLE

As co-founder and lead designer, I was responsible for the complete UI/UX of the platform: user research and journey mapping, information architecture, interaction design, visual design, and the motion design used in product promotion. I worked directly with Arslan, whose garment expertise shaped the logic of the fitting model, while I shaped how that logic was presented to users.

This was not a client brief I was executing. It was a product I was building from the ground up with a co-founder, which meant every design decision had to balance user clarity, technical feasibility, and commercial positioning in the UK fashion and e-commerce market.

THE DESIGN APPROACH

The core challenge was making an AI process feel simple and trustworthy to a consumer who has no interest in how the technology works. A user visiting a clothing retailer’s product page does not want to engage with a complex measurement tool. They want a quick, confident answer: will this fit me?

I designed the user flow to minimise friction at every step. The interface guides a user through inputting their measurements or body data in as few steps as possible, processes the fit assessment invisibly, and returns a clear, plain-language result with a confidence indicator. The visual design was built to integrate cleanly with retail environments rather than standing out as a third-party widget, because trust in the fit recommendation depends partly on it feeling native to the shopping experience.

For the retailer-facing side of the platform, I designed a dashboard for managing product fit data, monitoring return rates, and reviewing fit performance by garment. This required a different design register entirely: data-dense, efficient, and built for repeat professional use rather than occasional consumer use.

makefitai.co.uk
MakeFit AI workflow in six steps: describe, specify, visualise, fit, develop and review
One connected workflow: every step reads from and writes back to the same sample record.
makefitai.co.uk
MakeFit AI guided garment interview beside a size chart upload being mapped to measurements
The guided interview: eight short steps, with an uploaded size chart reviewed before it is saved.
makefitai.co.uk
MakeFit AI fit analysis comparing body, garment and ease at chest, waist and hem, with a plain-language label for each
The answer, in plain language: body, garment and ease side by side, each read as smaller, roomy or comfortable.
makefitai.co.uk
MakeFit AI pattern schematic and garment anatomy panels listing parts, seams and order of assembly
The professional register: pattern pieces, parts, seams and order of assembly in one dense view.

MOTION DESIGN AND BRAND COMMUNICATION

In addition to the product interface, I led the motion design for MakeFit AI’s promotional video content. I consulted with Vinit Sharma of GraphiiCraft Studios on motion design direction, then developed the visual language independently, producing video work structured around the platform’s market positioning in UK fashion technology.

This was the first time I had worked extensively on motion design for a product I co-founded, and it required thinking about how to communicate an AI concept to a fashion audience rather than a technology audience. The language, visual metaphors, and pacing are all oriented toward the fashion and retail buyer, not the developer.

MakeFit AI product film: one garment, from brief to costing, in a single connected record.

THE MARKET CONTEXT

MakeFit AI operates in a growing segment of UK fashion technology. Online clothing returns cost UK retailers an estimated 7 billion pounds annually. AI-powered fit solutions are an emerging category, with adoption growing across mid-market and premium e-commerce. MakeFit AI is positioned to serve this market through direct retailer integration, with Arslan Sultan’s garment expertise providing the domain knowledge that differentiates the fitting model from generic size-matching tools.

The platform is live at makefitai.co.uk.

makefitai.co.uk
MakeFit AI audiences: fashion and apparel, small brands, schoolwear, workwear, manufacturers and suppliers
Built for people who develop garments, from small brands to manufacturers and suppliers.

WHAT THIS PROJECT DEMONSTRATES

MakeFit AI is the project where I moved from designer to co-founder. The design decisions I made here were not in response to a brief from a client. They were strategic product decisions made in partnership with a domain expert, aimed at a specific commercial market. Designing for AI-driven functionality, for dual user types (consumer and retailer), and for a UK fashion audience required a different kind of thinking than client work. It is the project where I most clearly see myself operating as a product thinker rather than a service provider.

MakeFit AI

Co-founder and Lead Designer | UI/UX, Interaction Design, Motion Design

makefitai.co.uk
Next case studyDesigning a Bilingual ERP System for a Rural Cooperative: Sahakari Mandali